Author(s)
Mr. Kuldeep V. Kushare , Dr. Hredeya Mishra, Mr. Bhushan S. Deshmukh, Yogesh M. Halde, Mr. Dnyaneshwar P. Jadhav
- Manuscript ID: 120030
- Volume 2, Issue 2, Feb 2026
- Pages: 227–238
Subject Area: Mechanical Engineering
Abstract
Three roller sugar mill is the most vital part of sugar industry and sugar roller mill is used to separate the sucrose-containing juice from the cane. Cast iron has low elongation so that the roller teeth tend to break under high, concentrated loads, possibly saving other, more serious, extensive damage. The traditional cast iron shells are also low cost compared to more sophisticated materials. This study uses SBR alloy steel as an alternate material for roller grooves and compares it with the installed cast iron material to find the better grooves material. S. B. Reshellers Pvt. Ltd., after considerable research and development and various geometries, has patented a design proven to be highly efficient, known as 'Kamal' rollers. This paper discusses the operation of internal bleeding Kamal rollers and the benefits. The static analysis of crushing roller shaft grooves is carried out using ANSYS Workbench. The two material results for maximum shear stress on the Top, Feed, and Discharge roller are calculated analytically and compared with the results from software